Falls from rooftops and other heights are a leading cause of injury and death in the construction, manufacturing, and other industries.
Fall injuries not only cause suffering (or worse) to employees, but they also create an increased financial burden for their families and employers. Without safety barriers like guardrails and handrails, anyone working at a height of six feet or more is defenseless against a fall.
While guardrails and handrails sound similar and perform the same general function — fall protection — the actual definition and code requirements for each differ considerably.
Here’s a quick overview.
Guardrails — also known as standard railings — are vertical barriers that protect employees and visitors against falls from elevated surfaces, alert workers to the presence of hazards, and prevent unauthorized access to restricted areas.
While guardrails can come in a variety of custom styles, they consist of top rails, intermediate rails, and posts assembled to prevent employee falls, as well as toeboards, which keep equipment, materials, and employees’ feet from slipping off the edge.
Unlike handrails, guardrails are designed to be life-saving devices around metal steps, landings, platforms, openings, accessible roof spaces, or other hazards.
While handrails promote safe movement, they are not intended to be life-saving devices.
Mounted to a wall or partition by brackets attached to its lower side, a handrail provides a supporting handhold for employees or visitors who might be disabled, have trouble walking, or otherwise prefer assistance when navigating stairs, ramps, slopes, or other surfaces.
Handrails are typically used with any stairway consisting of more than three risers. To know more about stair parts, here’s our guide to stair components.
Guardrails vs. Handrails
Handrail
Guardrail
What Is It?Handrails provide a handhold for support. This rail must be designed so people can grasp it firmly. The minimum clearance between it and any other object is 2.25 inches to keep everyone safe from harm while providing stability when moving around the workplace.Guardrail systems are fall-protection railings that help keep people from falling off a walkway or other unprotected surfaces, and they are used in many different places. Guardrails are installed on buildings’ edges, decks, balconies, scaffolding, and work platforms. On roadsides or cliffs with drop-offs of various heights and around holes exposed by digging or blasting operations, these serve as ‘safety gates’ or warnings. Near the edge of dangerous areas where are power transformers and substations, these rails prevent people unknowingly touching them leading to potential electrocution hazards.OSHA Height RequirementTable Comparison of Handrails vs. Guardrails
Not only will guardrails and handrails keep your employees and visitors safe, but they will also help you stay in compliance with OSHA and IBC standards.
Guardrails are required as the main method of preventing employees from falling to lower levels per OSHA standard 1910.23(c). Any platform 4 feet or higher above a lower floor or the ground must be protected by a guardrail on all open sides. Guardrails must have vertical heights of 42 inches from the upper surface of the top rail to floor, platform, runway, or ramp level.
Per Standard Directive 1-1.10, guardrails must consist of the aforementioned top rails, intermediate rails (“about halfway up”), and posts — or equivalent — and have a minimum vertical height of 36 inches to 44 inches. They must also have toeboards. All top and intermediate rails must be at least .25 inches in diameter or thickness.
Guardrails can be higher than 44 inches as long as the extra height does not compromise employee safety. An opening under the top rail that would allow a 19-inch (or larger) spherical object would be considered unsafe, and would likely require the use of an additional intermediate rail.
IBC requirements call for guardrails 42” high.
Per OSHA standard 1910.24, handrails are prescribed as fall protection, with standard railings required on the open sides of all exposed stairways and stair platforms. Handrails must be provided on at least one side of closed stairways, and both railings and handrails must be installed in accordance with 1910.23.
These requirements are calculated according to stairway width, as well as the number of closed sides for each flight of stairs having four or more risers. For example, on stairways more than 44 inches wide but less than 88 inches wide, there must be one handrail on each enclosed side and one stair railing on each open side.
The minimum clearance between handrails and other objects is 2.25 inches. Handrails must have the shape and dimension necessary to grasp firmly, and the ends of handrails and handrail systems must not present any projection hazards.
IBC requirements call for handrails of 34″ high on both sides of a stairwell.
GuardrailsHandrailsOSHAHeight: Top rail to walking-working surface should be around 42 inches – allows flexibility for +/-3 inches.Opening Limitations: OSHA requires a 21” midrail such that a 19” or larger spherical object cannot pass through the guardrail.
Load Requirement: It should be to hold a load from a 200-pound weight that is pushing down or pulling outward within 2 inches of the top edge of the top rail.
Clearance: The minimum clearance between handrails and other objects is 2.25 inches.Projection Threats: There should be no projection threats at the extremities of handrails or their attached structures.
Load Requirement: It should be to hold a load from a 200-pound weight that’s pushing down or pulling outward within 2 inches of the top edge of the top rail.
IBCHeight: Minimum of 42” above the leading edge of the tread or walking surface.Opening Limitations: Rails in IBC applications shall not have openings that allow passage of a sphere 4 inches in diameter from the walking surface to the required guard height.
Height: 34″ minimum; 38″ maximum – measured vertically above stair nosings and ramp surfaces.Stairway Entry: Intermediate handrails are required so that all portions of the stairway width required for egress capacity are within 30 inches of a handrail.
Extension Requirement: 12″ horizontally beyond top stair riser – measure to the inside face of the handrail return.
Table Comparison of OSHA vs. IBC Handrail and Guardrail Requirements
If guardrails or handrails fail to meet structural load capacity, they can break or fail, creating a dangerous situation for employees and visitors.
According to IBC guidelines, top guardrails and handrails must be able to withstand a linear load of 50 pounds per linear foot (plf) per Section 4.5.1 of ASCE. They must also be able to handle a 200-pound concentrated load applied downward within two inches of the top edge of the top rail. IBC guidelines require that intermediate rails — defined as all rails except the actual guardrail or handrail — must be able to resist a concentrated load of 50 pounds.
OSHA requirements are similar, calling for guardrails and handrails to be able to withstand 200 pounds of pressure when applied to the structure. This strength and stability is crucial due to the regular wear and tear guardrails and handrails are subjected to in industrial settings.
Note: CAL-OSHA code, which was written to protect workers in the state of California, is more stringent than OSHA regarding guardrail protection and roof fall protection systems:
The number of fatal workplace falls has been on the rise in recent years, reaching an all-time peak in 2017.
While the number of regulations regarding guardrails and handrails can seem overwhelming, keeping up with them is crucial when it comes to protecting people from falls and ensuring a culture of safety in your facility.
As the leading resource on fall protection, we at Diversified Fall Protection are frequently asked for help understanding and complying with OSHA requirements for guardrail and safety railing systems.
Below, we’ll explain OSHA’s official rules on guardrail for general industry applications and show you how your business can remain compliant with these regulations.
For more help, contact the team of experts at Diversified Fall Protection. Our engineers will design and implement a complete, OSHA-compliant guardrail system to protect your team when working on rooftops and other elevated surfaces.
A guardrail, or guard rail, is a stationary, fixed fall protection system designed to prevent workers from stepping over the edge of a walking-working surface. OSHA 1910.29(b) is the portion of the regulations that contains system requirements that employers must follow to ensure guardrail systems will protect workers from falling to lower levels.
There are three main parts of a guardrail: The top rails, the midrails, and the vertical posts. Each part of the guardrail must comply with OSHA’s rules, including material type, size, height, and location. We explain each of these below.
Diversified Fall Protection provides turnkey guardrail systems that comply with all of the following OSHA requirements for guard rail.
According to OSHA, top rails (or equivalent guardrail system members) must be 42 inches (107 cm), plus or minus 3 inches (8 cm), above the walking-working surface. The top edge height may exceed 45 inches (114 cm), as long as the guardrail system meets all other criteria.
Guardrail is required for any platform 4 feet or higher above a lower floor or the ground. Guardrails are required have vertical heights of 42 inches from the upper surface of the top rail to floor, platform, runway, or ramp level.
If there is not a wall or parapet at least 21 inches (53 cm) high, then midrails must be installed halfway between the top edge of the guardrail and the walking-working surface. Screens, mesh, intermediate vertical members, solid panels, or other equivalents can be considered “midrails” for this purpose.
If screens and mesh are used, they must extend from the walking-working surface to the top rail and along the entire opening between top rail supports.
Intermediate vertical members (such as balusters) must be installed no more than 19 inches (48 cm) apart. Other equivalent intermediate members (such as additional midrails and architectural panels) should be installed so that the openings are not more than 19 inches (48 cm) wide.
OSHA requires guardrail be strong enough to withstand force both outward and downward along the top rail and at the midrail section.
Guardrail systems need to be capable of withstanding a force of at least 200 pounds (890 N) at any point along the top rail. This force is applied in a downward or outward direction within 2 inches (5 cm) of the top edge. When tested in a downward direction, the top rail of the guardrail system must remain at least 39 inches (99 cm) above the walking-working surface.
Midrails, screens, mesh, solid panels, and other equivalent intermediate members must be capable of withstanding, without failure, a force of at least 150 pounds (667 N) applied in any downward or outward direction at any point along the intermediate member.
Guardrail systems need to be smooth-surfaced. This is to protect employees from injury, such as punctures or lacerations, and to prevent catching or snagging of clothing. Our railings have a powder-coated finish to meet this requirement.
OSHA also requires that the ends of top rails and midrails do not overhang the terminal posts, which are the posts at each end. The only exception is if the overhang does not pose a projection hazard.
Similarly, steel and plastic banding are not permitted to be used for top rails or midrails, and guard rails must be at least 0.25-inches (0.6 cm) in diameter or in thickness. These requirements also protect workers from injury caused by too much force applied at these points.
OSHA says that when guardrail systems are used at hoist areas, there needs to be a removable guardrail section placed across the access opening when employees are not performing hoisting operations. This section must have a top rail and midrail. You may use chains or gates instead of a removable guardrail section if you show they provide the same level of protection as guard rails.
Guardrail systems used around holes must be installed on all unprotected sides or edges of the hole. If materials will be passed through the hole, no more than two sides of the guardrail system can be removed at a time. When materials are not being passed through the hole, the hole must be guarded by a guardrail system along all unprotected sides or edges or closed over with a cover.
When used around holes that serve as points of access (such as ladderways), the guardrail system opening needs to have a self-closing gate that slides or swings away from the hole. The gate must have a top rail and midrail (or equivalent intermediate member) that meets the requirements for guardrail above. The other option is to offset it to prevent an employee from walking or falling into the hole.
For ramps and runways, guard rail must be installed along each unprotected side or edge. You can use Manila or synthetic rope for top rails or midrails if it is inspected as necessary to ensure that the rope continues to meet OSHA strength requirements described above (the 200-pound and 150-pound tests).
Diversified Fall Protection provides a range of OSHA-compliant guard rail and safety railing to protect your team, including LORGUARD.
Comments
Please Join Us to post.
0